AI Production for Research and Development

Artificial Intelligence is revolutionising manufacturing processes to optimise resources, including machines, material flows, warehouse locations and purchasing chains, resulting in up to 20% increased productivity and reduced production costs due to bottleneck identification. AI can detect anomalies and defects in manufacturing operations, reducing scrap and increasing production reliability.

Planning of transportation between operations, production branches and across supply chains leads to faster production, greater efficiency and a reduced carbon footprint. Intelligent energy management systems then significantly reduce energy costs.

AI also enables predictive maintenance that reduces repair time, lowers spare parts costs and minimizes downtime. Using predictions of external effects, product behaviour can be optimized, enhancing the user experience. Costly professional cameras can be replaced by smart camera detection with efficient algorithms using less expensive hardware. In addition, the detection of hazardous situations in the workplace increases safety and reduces risks.

Speed up your production and reduce costs with AI. Schedule a consultation and discover how to do it!

In the Beneš and Lát foundry, the most important machines are the casting machines themselves; the whole production effectively revolves around them and their downtime is very painful.

The Brain 4 Industry team of experts has therefore developed an AI algorithm that monitors the pressure development during the casting process and can detect an error based on the degree of deviation from the standard process. It then alerts the operator, and maintenance is performed during the natural downtime period.

Benefits of the solution for Beneš and Lát:

• 15% reduction in unplanned downtime
• Reduced scrap rate
• Increased lifetime of replaced components by 5%
• Savings of 1.2 CZK over 3 years

See the whole case study.